Quality policy

Our aim is to provide product and service which the customers will be satisfied.

  • 1.We improve the quality, delivery time and cost.
  • 2.We present a product which the customers will be satisfied.
  • 3.We continue to grow up with an aim.

Quality control
Quality Control System That Has Cleared the Level of International Standards.

Facelabo is certified ISO9001 and Health supplement GMP, and also ISO22716(Cosmetics GMP).
Based on our vision "Integration of spirit and technique", we always make a product to be satisfied by the customers, through the quality control for the customers.

  • ISO9001
    ISO9001
  • Health supplement GMP
    Health supplement GMP
  • ISO22716(Cosmetic GMP)
    ISO22716(Cosmetic GMP)

Quality control

We perform quality control while paying close attention to each process.
We are also thoroughly developing the work environment and providing employee education for hygiene management.
This allows us to make products that our customers can use with peace of mind over our entire factory.

  1. Formula development

    Formula development
    • Stability test
    • Safety test
    • Ingredient analysis

    More

  1. Manufacturing process

    Manufacturing process
    • Inspection for raw material and any other materials
    • Quality inspection for bulk
    • Inspection for manufacturing process
    • Product insprction (final inspection)

Hygiene management

We pay all attention to prevent from any contamination such as anti-insect system, etc.

We educate the employees from dressing before manufacturing through cleaning the work space every day.
Our factory promise to make a product which the customer uses in safe.

Washing hands

Washing hands

All employees washes their hands before working according to the rule.
Air shower

Air shower

Before entering a manufacturing room, air blow off the dust.
Moth proofing shutter

Moth proofing shutter

Prevent from insects.
Insectivorous organ

Insectivorous organ

Insectivorous organs are installed at each room. We are monitoring the condition of moth proofing.

Manufacturing process

We introduce our manufacturing process for cosmetic and health supplement.

  1. Receiving raw materials and any other materials.

    Inspection will be done when we receive every time.
    Based on material specification, every examination such as appearance, odor, character, machine analysis, and bacteriological test is done, Also, based on material inspection standard, function test such as fitting and sealing, appearance inspection such as printing, are done according to the rule.

  2. Measurement

    Measurement

    Raw materials are controlled by a bar-code system in order to avoid any human error.
    We measure powder, liquid and solid materials.

    1. Bulk manufacturing

      Bulk manufacturing
      Bulk manufacturing

      In order to manufacture bulks with high quality, we keep the high sanitization class for bulk manufacturing room. The room is controlled with controlled dressing and entering/dispatching room step. We manufacture bulk in accordance with product category and quantity.
      The experienced employee adjust the machine and pay all attention in order to avoid any contamination.

    2. Quality inspection

      Microorganisms test

      All inspections such as pH, viscosity, appearance, odor, usability, density and quantitative inspection, are conducted.
      Bulk inspection is done for every production. Also, after filling, we conduct a microorganisms test and check if the bulk is polluted.

    3. Filling

      Filling
      Filling

      All bottles are washed by air and secure in clean condition without any dust.
      We fill bulks in accordance with viscosity or specification which the customers request.

      Filling
      Filling

      Stick product such as lip stick are filled in a mold and assembled with the applicator.

    4. Finishing

      Finishing

      Before working, all workers wash their hands, check the nails, and wear cap, mask and gloves.
      We do the finishing works with checking all product one by one.

    5. Inspection during manufacturing process

      During the manufacturing process, we conduct inspections such as weight, lot printing, opening torque, appearance, damages and foreign materials, and contamination.
      We pay attention with eyes, and also camera, until the final process.

    1. Tablet/Hard capsule

      • Granule/Mix

        We mix powder material for supplement.
        Looking at raw material, we granulate a powder in order to become even the concentration.

      • Tablet

        Tablet

        Give a pressure with a powder material, then form into tablet. We have 6φ~10φ size of tablet.

      • Hard capsule

        Hard capsule

        We fill mixtured material into a capsule.
        We capsulized a material which has an unique odor or taste, or difficult to be tablet.

        Finished capsules are selected by weight checker.

      Soft capsule

      • Capsule

        Capsule

        Melt a gelatin powder, and adjust the viscosity by degassing.

      • Blending a content

        Blending a content

        Disperse materials by vacuum emulsification, then repeat degassing and mixing.

      • Form soft capsule

        Form soft capsule

        Finished content pass through the die roll, and blow into a capsule.

      • Drying and inspection

        Drying and inspection

        Drying with tumbler, then going into drying room. We control a moisture with the capsule.
        After eye inspection if there are no leakage, capsules are going into size checker.

    2. Quality inspection

      Quality inspection

      With the strict inspector, all capsules is checked if they are no defectives.

    3. Packaging and final inspection

      Packaging and final inspection
      Packaging and final inspection

      Capsules are packed by an automatic packaging machine, and inspected X-ray checker and weight checker.
      We pay all attention until the final process.

Manufacturing facility

We introduce a part of our facility.
In order to apply various requests by the customers, we have various range of facility.

Vacuum mixing equipment 1500㎏
Vacuum mixing equipment 1500㎏
Vacuum emulsification 1000㎏
Vacuum emulsification 1000㎏
Vacuum emulsification 450 ㎏
Vacuum emulsification 450 ㎏
Vacuum emulsification 150 ㎏
Vacuum emulsification 150 ㎏
Quantitative filling machine
Quantitative filling machine
Liquid filling machine
Liquid filling machine
Tube filling machine
Tube filling machine
Melting filling machine
Melting filling machine
Lipstick filling machine
Lipstick filling machine
Gross, Mascara filling machine
Gross, Mascara filling machine
Filling machine for 4 sided seal
Filling machine for 4 sided seal
Re‐fill pouch filling machine
Re‐fill pouch filling machine
Fluidized bed granulator
Fluidized bed granulator
Blender
Blender
Hard Capsule filling machine
Hard Capsule filling machine
Press Machine for Tablet
Press Machine for Tablet
Soft capsule molding machine
Soft capsule molding machine
Automatic Packing Machine
Automatic Packing Machine